Category Archives: Industrial Technology

Industrial Technology

CNC Profile Cutter in Relation to Stone Fabrication

You can’t say that your modern kitchen design is complete without a kitchen countertop that is uniquely crafted by a CNC profile cutter. They are usually made from several kinds of stones, and the most commonly used stone for this purpose is granite. Although marble is sometimes used for this purpose many homemakers and housewives prefer granite instead. 

In order to achieve a kitchen countertop according to your design specifications, several factors must be taken into account during its fabrication. 

  • Cutout pattern for the  kitchen sink
  • Cabinet positioning for proper placement of granite/stone slab 
  • Seams to appear seamless

When designing a kitchen countertop, one important thing you should not skimp on is the weight of the stone itself. Normally, it is ponderous and thus would be requiring proper support structure so that the countertop, after fabricating and installing it in place in your kitchen, will last for a long time, probably a lifetime if things were carried out right. 

As for the cutting and the alignment of the openings of the sink, this is a vital element not just in the decor but also in the overall functionality and usability of the kitchen. 

The granite countertop’s final finish can be achieved by edging. There are several techniques for this purpose such as 

  • Fully rounded 
  • Half round
  • Half round with beveling at the bottom
  • Fully beveled 

The stone slab that will be used in the production of your countertop is to be mounted on the worktable. For this to happen, you need to have a versatile CNC router which you will use for your stone routing operations.    

The stone slab will be cut and edged as per designed image, while the holes intended for faucets will be drilled as well as the cutout pieces for your under mount sink. The reason why you need to have precision measurement will become lucid and clear asunder mount sinks become perfectly matching and the edging below the sink will make way for perfect fitting. 

The stone slab’s backside is course to the touch and feel but this, as well as the overhang underside,  will become smooth to the touch of your fingertips after they have been polished. 

Now for the seams, they can become as seamless as possible, your CNC profile cutter will make use of a polishing tool. Doing so will render the joint’s surfaces smooth.  

Kitchen countertops are usually manufactured using 2-3 centimeters of granite or quartz stone. Engineered marble stones can be used as an alternative in the absence of granite and quartz. 

Mitered saw edging is do-able since the heavy-duty spindle can carry out the machining and profiling process with ease.  

Employing a grade-A spindle will help in making way for greater torque at a much lower rpm or revolutions per minute. This will give you the added facility of texturing, brushing, and honing of different types of stones. 

To help in facilitating ease on moving of the stone slabs the machine table can be equipped with a wheeled coolant tray. 

Industrial Technology

CNC Cutting Machine in Relation to Countertop Production

Did you know that CNC cutting machines have a major role to play in the production of granite countertops? These beautiful and polished stone countertops can easily transform your old, outdated, and bland-looking kitchen design to a chic, modern cooking area.

In order to secure the success of your stone fabrication project, you need to have a seasoned stoned fabricator by your side who will oversee and manage the entire process for you. There are instances that you will come across a granite supplier with a competitive level of specialization in stone fabrication. This signifies that if you come across such a provider, they will handle all aspects of the fabrication in their shop before they deliver the final polished kitchen countertop to your doorstep.

When it comes to stone fabrication, it is very convenient to engage with a one-stop shop because with them you are assured there is more control over the entire setup and process. With this article let us try to delve deeper into the slab selection and the eventual countertop installation, otherwise known to us as the stone fabrication process.  

Inspecting the Slab

This is the initial phase where your hired fabricator will check out and inspect closely the granite slab you’ve chosen for your kitchen countertop fabrication project.

It is natural for granite stones to have characteristics and attributes that are ingenious to it, much like how most of us humans are sometimes born with distinct birthmarks.

These characteristics may include black spots, dry seams, pits, and natural directional veining, mica conglomerates or feldspar knots. Most of the time, these characteristics make them distinct and uniquely beautiful.

Template Layout

After inspecting the slab, it can be laid out together with the created templates. This will help ensure that the final outcome has the best-looking color and vein texture. In addition to this, the templates need to be arranged alongside the granite stone slab so as to see to it that there is going to be an appropriate flow on countertop layout.

Taking, for example, an L-shaped countertop, or perhaps a countertop with an island that is either perpendicular or parallel to it, you must see to it that the countertop’s overall flow of pattern will work, complementing your final product.  

Cutting the Stone

The granite stone will then be cut with the help of either a bridge saw or water jet cutting machine.  History-wise, the bridge saw used to be the favored tool of choice when it comes to stone fabrication project, but in recent decades, innovation and improvement of the “saw jet” technology,  which is merely the combination of the saw and water jet method, came into play.

Soon after the pieces are cut out already from the large slab, they would be forwarded to the CNC cutter and with the help of a vacuum lifting system, the granite countertop can be easily fabricated.  

Fabricating

In this final phase, the cutouts for your cooktop, undermount sink, or hole provision for your faucets will all be made and shaped out here. The initial step would be to cut out the stone to about 1/16 of an inch of the anticipated final size.

The computer numerically controlled or CNC cutting machine is programmable and can make them determine the size of the stone or stones that you have on the table. You actually have the liberty of having multiple stones set on the table and you can choose to work on them together.  

Strengthening the Stone

It is worth mentioning that natural granite strong is extremely strong and durable. They are approximately 5 times more durable compared to a concrete slab. Even if it is natural for natural stones to have varying levels of working characteristics, that moment you have them installed in your home, it is likely going to outlive the kitchen you have them in.

Knowing what these characteristics are and choosing to work within them during fabrication process will be the key to ensuring that your final product will be something that will outstand the ravages of use, abuse, and time.  

Hand Finishing and Quality Control

This is the final in stone fabrication, the final inspection of the stones.

Your fabricator must see to it that the are edges smooth and there’s a good level of uniformity around all the sides of the stone(s). Additionally, they will review the final product from multiple angles and see to it that light will uniformly bounce from the edges.

Indeed, granite, as well as many other stones that can be utilized for fabrication projects like a kitchen countertop, are all great pieces of natural art. The fabrication process described above will see to it that your final product is going to become the focal point of your humble kitchen. Mixing technology, experience, expertise, and a good level of expertise will help you achieve a stunning end result.  

Industrial Technology

Practical Applications of 3d Printing Service

Are you still uncertain whether your company needs a reputable provider of 3D printing service? It won’t really matter what industry your business is involved in, there are practical ways in which 3D printing will have a use for.

Practical Applications of 3d Printing Service

Innumerable 3D printing applications can be seen in technology and manufacturing sector. We see it everywhere, from medicine to education. We may not be fully aware of it but they are there. Here are some practical application of 3D printing that you need to know is creating a huge impact to our world today.

While 3D printing technology has been with us for quite some time now, it is only a few years ago that there is an observable surge of interest in this. The best way to describe 3D printing is that it is a very beautiful technology yet in its sheer simplicity it can have a practical application in almost every field. It has inadvertently pulled down the limiting barrier in design sector which opened doors of opportunity for anyone with keen sense of creative design.

Without further ado, here are some of the most popular applications for 3D printing in the year 2019.

The Role of 3D Printing Service in Primary Education

If you are not aware yet, an increasing number of schools today are incorporating 3D printing as a vital part of their curriculum. It does great help to them in terms of preparing the youth and kids of today for the future. As a matter of fact, 3D printing machines are now becoming a ubiquitous item in public libraries.

Now as for universities, they usually have at least one 3D printer of their own (if not several). These 3D printing machines can be used by the students during the classes or in accomplishing their assigned projects.

Not only do these printing machines inspire the creative instincts harboring in each student, but it is also offering us a manifold of potential when it comes to designing, conceptualizing and executing educational models. Students and the academe can make use of the 3D printers in variety of school work and activities, from creating tessellations to dissecting frog kits.

Manufacturing and Prototyping

What the developers had in mind while developing 3D printing is to have it instead as the perfect alternative of prototyping.  Hence, we should not be surprised that even to this day we still find it as a very indispensable application even in 2019.

Its being versatile and flexible are two of its biggest advantages, reason why many industry experts are really considering it as perfect even for small scale prototyping needs and manufacturing.

If you will avail today an injection-molded prototype, you might need to shell out thousands of dollars for it. Aside from the fact that it is quite expensive, it might also take several weeks to come up with a single mold. This is not what you will want for your project.

Investing on a 3D printer puts you on the more practical side of things. By taking this course of action, rest assured that you will have your prototype in matter of hours. And the best part here is that you will have it at a fraction of the cost.

Medicine

In the past 2 decades, there are many instances that the world of medicine has taken advantage of what 3D printing services and applications has to offer. This sector of modern society used it from bioprinting down to surgery preparation and then to prosthetics.

A lot of research is still going on in here, the prospect of seeing the future with it brings much excitement to everyone concerned.

The versatility of 3D printing is made to manifest in 3D printed prosthetics. Creating prosthetics that will perfectly fit a patient is notoriously difficult to make, aside from the fact that it is very expensive, too.  

Tags: Rapid Prototyping

Industrial Technology

Tips when Using Vacuum Sealer

Vacuum sealers are one of the most innovative machines made in history, which help industries and many households. These machines vacuum the air out of sealer bag. This technique helps eliminate microorganisms, germs, and bacteria that thrive with oxygen, which can easily spoil the food or cause it rot.

You will find a variety of vacuum sealers on the market, from industrial ones to much smaller, simpler and lightweight models. Manufacturers have recognized the increasing demand of these machines in households. If you are planning to get one, here are some tips on how to use the vacuum seal machine to help you use it in the most efficient way.

 

Use it with Blast Freezer

A smart way to preserve baked or cooked food is to place them in a blast freezer before you vacuum seal them. A blast freezer is a type of freezer that blows cool air over the food to cool it down rapidly. This method prevents or eliminates bacterial food prior to sealing. By combining the blast freezer technique and the vacuum sealing method will extend the food shelf life for the longest possible time. Furthermore, this process will not take away or compromise the taste and the nutritional value of the food.

 

Use the Right Sealer Bags

You will find all sorts of sealer bags, but always use the right one for your vacuum sealer. Universal sealer bags, as the name implies, can work perfectly with most vacuum sealing machines. Butcher and meat shops, restaurants, and other food establishments use the commercial sealer bags. Some sealer bags can also be labeled. These bags allows you to put in the date or other labels you want to make to mark the food being stored.

 

Select What’s Best For You

Choosing the right vacuum sealer means selecting what best suits your needs and application. The most common type of sealer used in households is the clamp type or handheld sealer, which are both lightweight and small, just enough to do the work for you. You can easily store these units because they will not take so much storage space. If you are operating a restaurant, you might want to invest in a commercial vacuum sealer. They may cost higher than the ones used in households, but this is because they are built to be used whole day, every day.

 

When Storing Liquids

Vacuum sealers can also be used for storing and preserving liquid food such as soups, sauces, syrups, and so on. One technique to do this right is to freeze the liquid first. Freezing the liquid food prevents any liquid from being sucked or vacuumed into the machine, which can interfere the process.

 

When to Vacuum Seal Food

Food must be vacuum sealed right after they are bought when they are still fresh to keep its flavors and nutrients. There is no other best way to lock in the food’s freshness, but this. Your purpose to vacuum seal food is to keep it fresh and last for a long period, so do not delay.

 

more: packaging machine

Industrial Technology

Combining manufacturing and Electronics Design to Save Time

Custom electronics design services are getting more important today than ever in different industries. There are so many interests in design by both individuals and companies that lack the resources or means to turn their ideas into a reality. By working with a good company that can walk them through the entire process, they’re not just getting their products to the market, but they learning as well.

Choosing a company that can handle both manufacturing and design will not just save time, but the stress that comes along with finding different endeavors that they will need and get everyone on the same schedule in order to meet the deadline. Make sure to consider the things below before you make decisions.

Design Only Firms

There are a lot of design firms today that specializes in both engineering and custom electronics design services. They take the idea and create a prototype, then deliver the package that has everything to proceed with manufacturing. This is great for those who are searching for custom electronics design services, but they have to select a manufacturer.

The main purpose of the design firm to make sure that the product is ready for manufacturing. Although they can also guide their clients to the next steps and make a smooth transition, they are not really directly involved in the said process.

 

Design plus Production

These types of companies are full-service. They are an in-house custom electronics service group that on offering a product that could be easily manufactured and will not cost a fortune. For their goal, it is to get the approval of their clients and move on with manufacturing so they could win the complete job. One benefit that can be acquired from this is the expertise they carry to manufacturing, as well as to ensure that everything will go according to plan.

 

Simple Design Saves Money

As long as the teams work together, there will always be a greater understanding of all aspects of the process from the design stage to manufacturing. The advantage is that the design would complement the manufacturing process and the manufacturers will also have access to the design team in case they have questions.

 

The Final Verdict

Before you make your final decision with regards to custom electronic design firm or one that will handle design and manufacturing, you need to evaluate other important things. Make sure that the location of the firm that you are considering is in the same time zone and has values that are similar. This will greatly help make communication throughout the process of the project a lot easier.

In addition, check if the team is capable of providing a wide range of skills and techniques. In most cases, bigger teams are better, but this would depend on the skills that every individual has. This would lend a project to become a success.

 

Industrial Technology

3D Printing Brisbane and Its Role in Fashion Industry

In Brisbane, the role of 3D printing in their fashion industry has been consistently evolving along with the increase in interest and awareness in the technology from different designers. Such growth comes from across the fashion spectrum, from high-end to low-end fashion, as well as other fashion applications.

Among the important factors for this would be education. Now, many academies are starting to integrate the use of 3D printing in their education programme. Previously, high fashion has its own traditional methodology, thus the concept that fashion is embracing innovative technologies has been an encouraging step forward.

Educating new designers and introducing three-dimensional printing software and technology to the parties involved in the fashion industry, is an ongoing and gradual process.

 

Traditional Technique Versus 3D Printing

3D printing in Brisbane allows fashion designers to be able to expand way beyond the common boundaries of design. This lets them to turn their most challenging concepts in design into reality. Evolution can be seen from traditional method of production for textile like sewing and pattern cutting towards a textile that is being three-dimensionally grown.

Materials that are digitally created offer more possibilities when it comes to allowing sophisticated physical properties to be easily embedded in specific and defined areas of the textile. For instance, it is now possible to create a specific textile that is opaque, waterproof, rigid, or flexible and combine different elements. This means that all these properties can be present in just a single garment.

Without needing a specific mold, designers have the freedom to create intricate structures and geometries that are not just aesthetically pleasing, but will also add smarter functionality. Now, creating a garment that should be held together instead of making use of traditional buttons, it is possible to integrate the locking functionality directly to the textile. Although this development is on its early stages, working out and understanding what is feasible is on its way.

This opportunity to customize is a great benefit for the industry. Now, apparels can be perfectly created to it fits the curvature and size or every part of the body, thus allowing chance for personalization. Given this capability, 3D printing can branch out into other areas of fashion, like sportswear and leisure. Given that this is a new domain, there still needs for more challenges to be endured in order to embrace the new design freedom.

 

The Future of 3D Printing

With the advances in this technology in the different fields like agriculture, medical, education, etc. and now in fashion, no wonder why it has become so popular. Few more years from now, so many more industries will definitely welcome the integration of this technology in their day to day operations which would lead to getting so many benefits for the business.

Industrial Technology

Money-Saving Tips When Buying an Absorbent Mat

The economic climate has been extra challenging in today’s time. Such forces people to endure the difficulty of budgeting effectively. This becomes a struggle because many people commit the mistake of selecting an absorbent mat merely because it has a low price. Buying something at a cheap price does not necessarily translate to having savings. To make a smarter choice, you need to opt for durable and quality mats to save money, time, and effort in the long run.

Selecting a high-quality mat that is specifically designed to meet all your needs is definitely the best solution there is. Below are some tips that are all worthy to be applied as you buy a mat.

Money-Saving Tips Just for You

1.  Quality is Value while Durability is Key

Being able to take hold of a quality absorbent mat ensures durability which means better value for your money. A quality mat will not tear, rip, or fray even it gets saturated. It should remain durable and be able to withstand vehicle, workplace, and pedestrian traffic without having to fall apart. Additionally, a strong and durable mat will last longer, meaning, you will only be investing in fewer mats and spend less money and time replacing them. With this, workers can divert their focus on other important responsibilities.

2. Retention is as Crucial as Absorbency

Opting for a good quality mat is one thing, but having one that has retention is equally important, especially in determining how much mat do you use, as well as the money that you will be saving. A mat that has better retention and liquid distribution will not be leaving fiber residue or liquids so any slippery spills will quickly disappear, thus making the cleanup a lot easier. High absorbency and retention means that the mat will be less used, saving you money and avoiding disposal costs.

3. Hide the Leaks and Spills

It’s common to see customers who toss their mats before they can utilize them to their full capacity. You will know if the mat is fully saturated by looking at its color before you decide to throw it away. Dark colored ones hide spills so they look cleaner for a longer period of time.

4. Use Only What is Needed

As mats may come in different sizes wherein some of them have easy-tear perforations, just use what you actually need. By using less mat, you will be saving more money. Also, they come if varied weights. If you don’t need a heavy one, opt for a lighter option. Selecting the right one in accordance to your need will ensure that your mat will be used to its maximum potential.

Buying the right mat can indeed be a challenge at times, especially if you don’t have an idea on how to maximize them. You will end up wasting your effort and money. But you can always refer to the tips above when you decide to buy one.

 

Industrial Technology

The Value of 3D Printer in Sydney: How Far can It Go?

Perhaps one of the most innovative technologies that this world has ever had would be 3D printing. Its popularity also gets across the globe, bringing change to so many places such as in Sydney and other parts of Australia. With this technology, it’s now possible for business and even individuals to create a physical object by having a digital model. In the year 1980’s it started with a name “rapid prototyping” as this was really the purpose of this technology- to prototype cheaper and faster. But since then, so much has changed and now printer now offers great results and make creation of anything possible.

 

How Does It Work?

Another term for three-dimensional printing is additive manufacturing and this is for the reason that, unlike with the traditional subtractive manufacturing, it does not remove material. What it does instead is add layer after layer.

Say you have a business in Sydney or you want it to use for personal projects, you can start printing with a 3D printer as soon as you have a model of the object that you wish to create. You can design it in a 3D modeling program (CAD). You can also make use of a scanner to scan your model object. Other options are available such as searching online for 3D models that other people created and shared.

When you have a design in place, the next thing to do is import it into Cura- an open source print software. This will turn the design into a gcode file that will then be printed as the physical object.

 

What Can You Do with the Technology?

There are endless possibilities when it comes to this technology. In fact, it is now becoming an important tool in various fields like architecture, manufacturing, product design, and engineering. Below are some of its common uses.

 

Custom Models

It’s possible to create customized products that are tailored to your needs in terms of shape and size. You can create something that is not possible with other kinds of technology.

 

Fast Prototyping

This printing technology will allow you to create a prototype or model quickly. This is a great help for designers, engineers, and companies to get feedback on their design in a short time.

 

Complex Geometry

Even models that you may haven’t thought of yet can be created with this printer. These models will a great tool when educating others about complex geometry in a more useful and interesting way.

 

Lower Cost

Thank to this technology, the cost of printing prototypes and end use parts have become so much lower. Material waste and production are greatly reduced as well as it’s now possible to print models for multiple times using only the materials that you need.

Indeed, this technology has made our lives in this modern day so much easier. Seeing how advantageous it is, we can’t wait to see more of what it has to offer.

 

Industrial Technology

All There Is to Know About 3D Printing

3D printing is another term for three dimensional printing. Normally, when printing a page on a piece paper you will only have two dimensions which are the front and back page. But in the case of 3D, you will have another dimension and that is volume. This kind of printing makes use of a paper to produce three dimensional items such as phone cases, cups, Yoda dolls, and many others.

What are the Characteristics?

  • Items are produced by depositing or adding layers of specific materials.
  • Due to layer adding, the computer file that has the details of the model need to be converted into different slices so the printer can create different layers.
  • Printing a three-dimensional item may take hours of even days to be completed. It would depend on how complex the object is, as well as its size.
  • The cost will be based on the material used as well as other factors.

How It Is Used?

In today’s time three-dimensional printing is most often used by students, businesses, and designers. If used at home or by a consumer, it is often for the purpose of trying out a new technology. But there is so much important in printing three-dimensional items for those who are in need of a small object in order to demonstrate their creative ideas or in order to create useful objects.

Such technology has made people excited given the array of things they can do out of it. For instance, if you want to replace the plastic back of your remote control you just have to go to a website and find for that part and have it printed. This type of printing is also helpful in the medical field. It can even be used to create medical implants. Even in the world of fashion, three-dimensional printing has made revolutionary changes and in so many other aspects of our lives.

How It Works?

3D printing will take a material which is usually a plastic that is wrapped on a spool, then the material is heated and fuses it layer by layer in order to build a three-dimensional item. Afterwards, the material will be pushed out and then deposited.

Accuracy is very critical in this printing. The head of the printer, pulley as well as extruder hardware need to be aligned. Software dimensions should also be translated to the exact real-world dimension used by the hardware.

Materials Used

Non-resin printers commonly use ABS or PLA plastic. This material becomes flexible when heated then becomes solid. Other thermoplastics are also used. Other printers make use of metal wire. On the other hand, newer printers are capable of printing ceramics or even with food materials.

Another one is the resin 3D. This makes use of custom formulated material like plastic resin that is poured into a tank. This material is sensitive and becomes hard as soon as the laser light provides heat to a spot in the resin material.

Three-dimensional printing is a great contribution in the lives of people today, especially in the business sector. It bring about changes that will be great profitable for the business.

Want to own  a 3d Printer? get an online 3d printing quote here!

 

Industrial Technology

Advantages of Electric Forklifts Over Diesel Forklifts

electric counter balance forklift

Forklifts are among the most indispensable equipment for a wide range of material lifting needs. This is why they are also some of the most common equipment you can find in various work areas, from warehouses to construction sites. If you are thinking that now is a good time to invest in one, one of the biggest contentions you will have to come to is choosing between diesel and electric forklifts. In this article, we will take you through a short overview of why the latter is better for various reasons.

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